SCADA Dashboard
SYSTEM CONTROL — COMPRESSORS / CHAMBERS / LPR / CONDENSER
0/3
COMPRESSORS RUNNING
0%
AVG SYSTEM LOAD
0.0 kW
TOTAL POWER DRAW
0
ACTIVE ALARMS
PLANT MASTER SEQUENCE IDLE
Runs the full plant start/stop interlock sequence automatically, one step at a time, with feedback checks (e.g. WFS confirmation, evaporator solenoid ON) before proceeding.
AMMONIA RECIPROCATING COMPRESSORS
COLD STORAGE CHAMBERS — EVAPORATOR UNITS
LOW PRESSURE AMMONIA RECEIVER (LPR)
MASTER/SLAVE PUMP CONTROL
Master Pump
PUMP-1PUMP-2
Main Liquid Line Solenoid (HPR → LPR)
Normally sequenced automatically; requires ≥1 evaporator solenoid ON before the LPR pump can start.
High Level Float protects compressor — liquid hammer--
Middle Level Float controls makeup solenoid--
Low Level Float protects pump — dry run--
Liquid Makeup Solenoid Valve--
EVAPORATIVE CONDENSER
MASTER/SLAVE PUMP CONTROL
Master Pump
PUMP-1PUMP-2
Water Flow Switch (WFS)--
Interlocked: any running compressor requires proven condenser water flow.
Fan 1-3 Auto Control (by Head Pressure)
Process & Instrumentation Diagram
MIMIC LAYOUT — 3× COMPRESSOR / OIL SEPARATOR / HPR / CHAMBERS / CONDENSER
Energy System
EQUIPMENT-WISE VOLTAGE / CURRENT / POWER FACTOR / CONSUMPTION
0.0 kW
TOTAL PLANT LOAD
| Equipment Tag | Status | Voltage (V) | Current (A) | Power Factor | Consumption (kW) |
|---|
Ammonia Detection
GAS SENSOR NETWORK — PPM MONITORING & SAFETY INTERLOCKS
NH3 SAFETY INTERLOCKS
MAX AMMONIA DETECTED
0.0 PPM
SAFETY THRESHOLD MATRIX EDITABLE LIMITS
Warning Threshold (PPM) → Ventilation Start
Alarm Threshold (PPM) → Audio/Visual Siren
Critical Trip (PPM) → Plant Emergency Shutdown
VentilationOFF
Siren / BeaconOFF
Emergency ShutdownNORMAL
| Sensor Tag | Target Location | PPM Level | Status | Last Calibration |
|---|
Floor Plan
PLANT LAYOUT — CHAMBER & MACHINE ROOM OVERVIEW
Blast Freezer Freezing Cycle
CYCLE PROFILE — CHAMBER TEMPERATURE VS TIME — BATCH TRACKING
Cycle Control
Batch / Lot No.
Product Description
Cycle StageIDLE
Elapsed Time00:00
Product Core Temp--
Set Point-35.0 °C
Cycle Stages
1. Pull-down (0 → -18°C)~40 min
2. Deep Freeze (-18 → -30°C)~90 min
3. Hold / Equalize (-35°C)~30 min
4. Defrost & Release~15 min
Temperature Trend no active batch
Batch History & Printable Report
| Batch No. | Product | Start | End | Duration | Status | Start / End Core (°C) |
|---|
Select a batch above and click Print Batch Report for a printable/PDF record of that run, including its temperature trend and stage timing.
Door Opening Log
CHAMBER ACCESS EVENTS
| Time | Chamber | Event | Duration Open | Operator |
|---|
Maintenance Schedule
DAILY / WEEKLY / MONTHLY TASK PLANNER
Data Logging
TREND RECORDING & EXPORT
Log Interval
Sample Every
Records Stored0
Export
Exports the in-memory log buffer shown below.
Scope
Chamber Temp/RH● logging
Compressor P/T● logging
System P/T● logging
All Chambers — Temperature Trend
Log Buffer — Chamber Temperatures & RH LATEST 25
| Time | Ch-1 °C | Ch-2 °C | Ch-3 °C | Ch-4 °C | Ch-5 °C |
|---|
Log Buffer — Compressor Pressure Parameters SUCTION / OIL / DISCHARGE (bar)
| Time | COMPRESSOR-1 | COMPRESSOR-2 | COMPRESSOR-3 | ||||||
|---|---|---|---|---|---|---|---|---|---|
| Suct | Oil | Disch | Suct | Oil | Disch | Suct | Oil | Disch | |
Compressor Pressure Trend
COMP-1COMP-2COMP-3
■ Suction ■ Oil ■ Discharge
System Settings
SET POINTS & CONTROL DELAYS
Chamber Temperature Range
Condenser Fan ON/OFF Pressure Settings
Fan-1 ON Pressure bar
Fan-2 ON Pressure bar
Fan-3 ON Pressure bar
Compressor Load / Unload Pressure Settings — Per Piston (4 Pistons Each)
WITH ON/OFF TIME DELAY
Access Control PASSWORD PROTECTION
Current access levelOPERATOR
Auto-lock after inactivity
min
Protected pages
Settings · Calibration · Scaling · QR (Engineer) | DI/DO · Panel GA · Maintenance (Supervisor)
Default passwords — Supervisor 2468, Engineer 1357. Change both before handover.
This is an operator-discipline control inside the browser, not a security boundary: it prevents accidental or
unauthorised set-point changes, but anyone with file access can bypass it. Enforce real access control at the PLC/HMI and server.
Defrost Parameters APPLIES TO ALL EVAPORATORS
Coil Termination Temperature
°C
Maximum Defrost Time
min
Drip / Drain Delay
min
Pump-Down Delay (solenoid closed → heater ON)
sec
Fan OFF Delay (within pump-down)
sec
Defrost ends on whichever occurs first — coil reaching termination temperature, or maximum time elapsing.
Plant Master Sequence — Timers SETTABLE ON/OFF DELAY PER STEP
START SEQUENCE — ON DELAY BEFORE EACH STEP
STOP SEQUENCE — OFF DELAY BEFORE EACH STEP
Compressor Unload Step Delay (between 100→75→50→25→0%)
sec
LPR Pump DPS Bypass / ON Delay
sec
Analog Calibration
4–20 mA RAW VALUE / OFFSET BY TAG ID
| Tag ID | Parameter | Raw @4mA | Raw @20mA | Offset | Live Value | Action |
|---|
Analog Scaling
MANUAL MIN / MAX ENGINEERING RANGE PER SENSOR (4mA = MIN, 20mA = MAX)
| Tag ID | Parameter | Unit | Min Range (4mA) | Max Range (20mA) | Live Scaled Value | Action |
|---|
Sets the engineering-unit range each transmitter's 4–20 mA signal is scaled across. Values are validated (min must be less than max) before being applied.
DI / DO Diagnosis
FEEDER SELECTOR / STATUS / TRIP INDICATION
| Feeder | Selector Position | ON/OFF Status | Trip Indication |
|---|
Electrical Control Panel GA
GENERAL ARRANGEMENT — FEEDER LAYOUT
Machinery Runtime Log
CUMULATIVE OPERATING HOURS
| Equipment | Status | Today (hrs) | Total Runtime (hrs) | Last Start |
|---|
Active Alarms & System Events
REAL-TIME AUDIT LOG & SAFETY ALARMS
Real-Time Audit Log 0 events
System Safety Alarm Thresholds
High Chamber Temp> -12 °C
Low Chamber Temp< -38 °C
High Discharge Pressure> 16.5 bar
Low Suction Pressure< 0.8 bar
Ammonia PPM High> 100 ppm
Ammonia PPM Critical> 300 ppm
QR Access
SCAN-TO-OPEN CODE FOR THIS SCADA INTERFACE
Generate QR Code
Hosted page URL
Encoded
—
Error correction level H (30% recovery) so the centre logo does not
prevent scanning. The QR encodes a link — the page itself must be reachable at that URL.
Scan to Open
Daily Summary Report
ENERGY · ALARMS · TEMPERATURE · DOOR LOG — CONSOLIDATED SHIFT REPORT
Report Date--
Generated At--
Coverage Window--
PlantAmmonia Cold Storage — Site 1
0.0 kWh
TOTAL ENERGY TODAY
0
TOTAL ALARM EVENTS
0
CRITICAL ALARMS
0
DOOR OPEN EVENTS
0.0 h
TOTAL MACHINE RUN HOURS
1) ENERGY CONSUMPTION REPORT
| Equipment Tag | Status Now | Avg Power (kW) | Energy Today (kWh) | Est. Cost (@ ₹8/kWh) |
|---|
2) ALARM REPORT
0
CRITICAL
0
WARNING
0
INFO / EVENT
| Time | Tag | Component | Description | Severity |
|---|
3) TEMPERATURE LOG SUMMARY
| Chamber | Min Temp (°C) | Max Temp (°C) | Avg Temp (°C) | Current (°C) | Current RH (%) |
|---|
4) DOOR OPENING LOG SUMMARY
| Chamber | Open Events | Total Open Duration |
|---|
| Time | Chamber | Event | Duration | Operator |
|---|
5) MACHINERY-WISE DAILY RUNNING HOURS
| Equipment | Status Now | Running Hours Today | Total Runtime (hrs) | Utilisation % |
|---|
Report is compiled from live in-session simulated data and resets when this browser tab is closed or reloaded.